Sears 2800 Pressure Washer Manual: A Comprehensive Guide
This manual details the Sears 2800 pressure washer, referencing parts like flat washers (3/8 x 1.00 x 0.83 Pl. 2, part 86034904) and rear seat base bumpers (86034905).
Understanding Your Sears 2800 Pressure Washer
The Sears 2800 pressure washer is a powerful cleaning tool designed for various outdoor tasks. Familiarizing yourself with its components and specifications, operating at 2800 RPM under load (or 2900 RPM as a setting), is crucial for effective and safe operation. This model utilizes specific parts, including flat steel washers measuring 3/8 x 1.00 x 0.83 Pl. 2 (part number 86034904) and rear seat base bumpers (part number 86034905).
Understanding the interplay of these components, alongside the hose and wand assembly, ensures optimal performance. The manual, spanning 272 pages and 51MB, provides detailed diagrams and instructions. Note references to similar models like HHT 435, 485, and 535, suggesting shared design elements. Proper understanding will help you maintain and troubleshoot effectively, extending the lifespan of your pressure washer.

Safety Precautions and Warnings
Prioritize safety when operating the Sears 2800 pressure washer. Always read the comprehensive 272-page, 51MB manual before use. High-pressure water can cause serious injury; maintain a safe distance from the spray stream and never point it at people or animals. Ensure proper grounding and inspect the hose for damage before each use – referencing parts like the specified washers (3/8 x 1.00 x 0.83 Pl. 2, #86034904) and bumpers (#86034905) during inspection is good practice.
Be mindful of potential hazards associated with engine operation, including hot surfaces and exhaust fumes. Wear appropriate eye protection and sturdy footwear. Do not modify the pressure washer or use incompatible parts. Disconnect the power source before performing any maintenance or repairs. Adhering to these precautions will minimize the risk of accidents and ensure safe operation of your cleaning equipment.
Component Identification
The Sears 2800 pressure washer comprises several key components. These include the engine, pump, high-pressure hose, wand, and various nozzles. Detailed parts lists, referencing items like flat washers (3/8 x 1.00 x 0.83 Pl. 2, part number 86034904) and rear seat base bumpers (86034905), are found within the 272-page manual. Understanding the function of each part is crucial for proper operation and maintenance.
The pump generates the high-pressure water stream, while the engine provides the power. The hose and wand deliver the water to the cleaning surface. Nozzles control the spray pattern and intensity. Familiarize yourself with the location and purpose of each component, as outlined in the manual, to ensure efficient and safe use of your pressure washer. Proper assembly, utilizing correct parts, is essential.

Nozzle Selection and Usage
The Sears 2800 pressure washer’s effectiveness relies heavily on proper nozzle selection. Different nozzles create varying spray patterns – from a concentrated, powerful jet for stubborn dirt to a wider fan for rinsing larger areas. The manual details each nozzle type and its recommended applications. Incorrect nozzle usage can damage surfaces or reduce cleaning efficiency.
Always begin with a wider-angle nozzle and gradually increase the pressure if needed. Test the spray pattern on an inconspicuous area first. Avoid using high-pressure nozzles on delicate surfaces like painted wood or vehicles. Remember that the manual, referencing parts like washers (86034904), emphasizes safety; always wear eye protection when operating the pressure washer and changing nozzles. Proper selection maximizes cleaning power and minimizes risk.
Hose and Wand Assembly
Correct hose and wand assembly is crucial for safe and effective operation of the Sears 2800 pressure washer. The manual provides detailed diagrams illustrating the proper connection points, ensuring a secure and leak-free fit. Before each use, inspect the hose for cracks, kinks, or damage – replacing it if necessary, referencing parts lists like those detailing washers (86034904).
The wand should be firmly attached to the hose, and the nozzle securely fastened to the wand. Ensure all connections are tightened by hand; avoid using tools that could over-tighten and damage the fittings. A loose connection can result in reduced pressure or water leakage. The manual stresses the importance of a properly assembled system for optimal performance and user safety, preventing potential hazards during operation.

Operating Instructions
Before operating the Sears 2800 pressure washer, carefully review all safety precautions. Ensure the unit is placed on a stable, level surface. Connect the water supply and verify the hose is free from kinks or obstructions. The engine requires proper oil levels – consult the maintenance section for procedures.
To start the engine, follow the detailed steps outlined in the manual, paying attention to choke and throttle settings. Once running, gradually adjust the pressure settings to suit the cleaning task. Avoid directing the spray at electrical components or people. Regularly check all connections during operation. The manual notes the engine operates at 2800 RPM under load, a key performance indicator. Always disconnect the power source before performing any maintenance.
Starting the Engine
Prior to starting, confirm sufficient oil levels and a secure water connection. Turn the fuel valve to the ‘ON’ position. If the engine is cold, engage the choke. Slowly pull the starter cord until resistance is felt, then pull briskly. Repeat if necessary. Once the engine starts, gradually disengage the choke.
Allow the engine to warm up for a few minutes before applying full throttle. Observe the engine speed; it should maintain 2800 RPM under load for optimal performance. If the engine fails to start, refer to the troubleshooting section. Ensure the spark plug is clean and properly gapped. Always disconnect the spark plug wire before performing any maintenance near the engine. Refer to the manual for specific fuel recommendations.
Adjusting Pressure Settings
The Sears 2800 pressure washer features adjustable pressure settings, controlled via the nozzle selection and a potential pressure regulator (if equipped). Begin with a lower pressure setting and gradually increase it as needed for the cleaning task. Always test the pressure on an inconspicuous area first to avoid damage.
Different nozzles provide varying spray patterns and intensities. A wider nozzle delivers lower pressure, suitable for delicate surfaces, while a narrower nozzle generates higher pressure for stubborn dirt. Ensure the nozzle is securely attached to the wand. The engine should maintain 2800 RPM under load for consistent pressure. Incorrect nozzle selection can lead to ineffective cleaning or potential damage. Refer to the nozzle selection guide for optimal results.

Maintenance Schedule
Regular maintenance is crucial for the longevity of your Sears 2800 pressure washer. A consistent schedule ensures optimal performance and prevents costly repairs. Key maintenance tasks include routine oil changes, filter cleaning, and inspection of hoses and connections. Check the oil level before each use and change it according to the engine manufacturer’s recommendations – typically after every 50 hours of operation.

Inspect and clean or replace the air and fuel filters regularly to maintain proper engine function. Pay close attention to the washer specifications (3/8 x 1.00 x 0.83 Pl. 2) when replacing parts. Store the unit in a clean, dry environment when not in use. Adhering to this schedule will keep your pressure washer operating efficiently for years.

Oil Change Procedure
To change the oil on your Sears 2800 pressure washer, first ensure the engine is warm, but not hot. Locate the oil drain plug, typically found on the lower part of the engine. Place a suitable oil pan beneath the plug to catch the used oil. Carefully remove the plug, allowing the oil to drain completely.
Once drained, replace the plug and tighten it securely. Locate the oil fill cap and remove it. Using the recommended oil type and quantity (refer to the technical specifications – 2800 RPM under load), carefully pour in the new oil. Check the oil level with the dipstick, ensuring it’s within the appropriate range. Properly dispose of the used oil according to local regulations.
Filter Cleaning and Replacement
Maintaining clean filters is crucial for optimal performance of your Sears 2800 pressure washer. Regularly inspect both the air filter and the water inlet filter. The air filter, protecting the engine, should be removed and gently cleaned with compressed air or replaced if excessively dirty. Refer to the parts list for the correct replacement filter.
The water inlet filter, preventing debris from entering the pump, requires similar attention. Disassemble the filter housing and rinse the filter element thoroughly under running water. Inspect for damage and replace if necessary. Ensure the filter is correctly reassembled before operation. Neglecting filter maintenance can lead to reduced pressure and potential damage to the pump.
Troubleshooting Common Issues
Encountering problems with your Sears 2800? Here’s a quick guide. If the engine won’t start, check the fuel level, spark plug connection, and ensure the choke is properly engaged. Low pressure output often indicates a clogged nozzle, filter, or kinked hose – inspect and clean or replace as needed.

Water leaks can stem from loose connections, damaged hoses, or a faulty pump seal. Tighten all connections and inspect hoses for cracks or wear. If leaks persist, professional repair may be required. Remember to always disconnect the power source before performing any troubleshooting. Consistent maintenance, as outlined in this manual, minimizes these issues.
Engine Won’t Start
If your Sears 2800 engine fails to start, begin with the basics. Verify sufficient fuel in the tank and ensure the fuel shut-off valve is open. Next, inspect the spark plug – it should be clean and properly gapped. A fouled or damaged spark plug will prevent ignition. Confirm the spark plug wire is securely connected.
Check the choke lever; it should be in the ‘choke’ position for cold starts, then gradually moved to ‘run’ as the engine warms. Also, examine the recoil starter rope for damage or binding. If the engine still won’t start, consult a qualified technician, as internal engine issues may require professional attention.
Low Pressure Output
Experiencing low pressure with your Sears 2800? First, inspect the nozzle for clogs or obstructions. Different nozzles provide varying pressure levels; ensure the correct nozzle is selected for your task. Next, check the high-pressure hose for kinks, bends, or damage, as these restrict water flow.

Verify the water supply is fully open and provides adequate volume. A restricted water inlet will significantly reduce pressure. Examine the water filter for debris and clean or replace it if necessary. Finally, confirm the pressure regulator is functioning correctly; a faulty regulator can limit maximum pressure output. If issues persist, professional servicing may be needed.
Water Leaks
Discovering water leaks on your Sears 2800 pressure washer requires immediate attention. Begin by inspecting all hose connections – the high-pressure hose to the pump, and the water inlet hose. Ensure these are tightly secured and the fittings aren’t damaged. Check the nozzle connection for leaks; a loose nozzle can cause significant water loss.
Examine the pump itself for any visible cracks or signs of leakage. Inspect around the engine base and under the unit for drips. Verify the proper washers (like the 3/8 x 1.00 x 0.83 Pl. 2 washer) are correctly installed at connection points. If leaks persist after tightening connections, professional repair is recommended to prevent further damage.
Parts List and Diagrams
This section provides a comprehensive listing of components for your Sears 2800 pressure washer. Key parts include various washers, such as the flat steel washer specified as 3/8 x 1.00 x 0.83 Pl. 2 (part number 86034904), and the rear seat base bumper assembly (part number 86034905). Detailed diagrams, unfortunately not fully available in this excerpt, illustrate the placement and assembly of these parts.
Further documentation, spanning 272 pages and 51MB, offers more extensive schematics. These diagrams are crucial for disassembly, repair, and replacement of components. Refer to these detailed visuals when ordering parts or performing maintenance. The documentation also covers parts related to the axis and planetary hub for models HHT 435, 485, and 535, containing 42 listed positions.

Washer Specifications (3/8 x 1.00 x 0.83 Pl. 2)
This specification details a critical component: the flat steel washer used within the Sears 2800 pressure washer assembly. Its dimensions are precisely defined as 3/8 inches in diameter, with a 1.00-inch outer diameter, and a thickness of 0.83 inches. This washer, designated as “Pl. 2”, is identified by part number 86034904 and serves as a crucial element in securing and stabilizing various connections within the pressure washer system.
The washer’s material is steel, ensuring durability and resistance to wear. Proper installation of this washer is vital for maintaining optimal performance and preventing leaks. Refer to the parts diagrams for its exact location and orientation during assembly or repair. Using the correct washer specification is essential for safe and effective operation of your Sears 2800 pressure washer.
Rear Seat Base Bumper Details
This section focuses on the rear seat base bumper assembly, part number 86034905, within the Sears 2800 pressure washer. While seemingly a minor component, this bumper plays a significant role in vibration dampening and preventing metal-on-metal contact. It’s designed to absorb shock and reduce noise during operation, contributing to a more comfortable user experience and potentially extending the lifespan of the pressure washer’s frame.
The bumper is an assembly, suggesting it may consist of multiple parts working together. Proper installation ensures the seat base is securely supported and protected from damage. Inspect this bumper regularly for wear and tear, replacing it if it becomes cracked, deformed, or missing. Refer to the exploded view diagrams in the manual for precise placement and fastening instructions. Maintaining this component contributes to the overall stability and longevity of the Sears 2800.
Technical Specifications (2800 RPM Under Load)
The Sears 2800 pressure washer is engineered to operate efficiently at 2800 revolutions per minute (RPM) while under a typical workload. This specification is crucial for understanding the engine’s performance capabilities and ensuring optimal operation. Variations may occur, with some sources noting a potential setting of 2900 RPM. However, the standard operating speed remains at 2800 RPM under load.
This RPM rating directly impacts the water pressure output and cleaning effectiveness of the unit. Maintaining the engine within this specified range is vital for preventing damage and maximizing its lifespan. Regular maintenance, including oil changes and filter cleaning, helps ensure the engine consistently achieves and maintains this performance level. Always consult the full manual for detailed information regarding engine tuning and adjustments related to this key technical specification.
